About PIONEER - Experience in Valve Manufacturing

Specialized in product

R&D Capabilities

With 30 years of technical expertise, our professional R&D team provides full-process technical support from conceptual design to finished product manufacturing. Equipped with CAD/SolidWorks 3D modeling software and ANSYS simulation analysis system, we support forward design, reverse engineering development, and digital mold modeling. We possess R&D capabilities for special material forming processes, such as corrosion-resistant structural optimization of Hastelloy alloys and lightweight design of titanium alloys, and have mastered core manufacturing technologies such as precision casting and CNC machining, enabling high-precision molding of complex valve bodies.

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Customization Scope

Our products adopt high-performance special alloys for extreme conditions, comply with mainstream global standards with customizable specifications, and feature structural innovation and optimized design to meet special process needs.

Material Range

Covers special alloys such as duplex stainless steel S2205, titanium alloy TA2/TC4, and Hastelloy C276, compatible with extreme operating conditions including high temperature, low temperature, and corrosion resistance.

Standard System

Fully compatible with mainstream global standards such as ANSI B16.34, DIN 3202, JIS B2071, and GB/T 12237, supporting customized flange dimensions and pressure ratings.

Structural Innovation

Supports customized non-standard lengths (±2mm accuracy), special valve seat materials (such as PTFE + carbon fiber composite seals, metal hard seals), and optimized flow channel design for multi-port ball valves, meeting the needs of special process flows.

Private Labeling

Brand Identification

We offer two options for brand marking: valve body casting (permanent raised lettering) and laser marking (high-precision 3D engraving). The logo position can be customized according to customer requirements.

Color System

We use the RAL international color chart standard and support weather-resistant coatings such as epoxy resin electrostatic spraying and fluorocarbon paint, meeting customers' VI system color management needs.

Nameplate Solution

We customize 304 stainless steel etched nameplates according to customer specifications, integrating product model, serial number, certification marks (such as CE/SIL3), and corporate brand elements to enhance product recognition and professional image.

Factory Testing

Includes hydrostatic pressure testing (2.5 times the rated pressure, held for 30 minutes), gas leak testing (using a helium mass spectrometer), spectral material analysis (PMI verification of chemical composition), and coordinate measuring machine (CMM) dimensional inspection (tolerance ±0.05mm), ensuring 100% compliance with ISO 9001 and CE/PED certification standards;

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Third-Party Verification

Comprehensive re-testing can be commissioned from international organizations such as SGS and BV, providing bilingual (Chinese and English) test reports and EU CE certification documents to guarantee compliance for global market access.

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OEM Workflow

1

Requirements Communication

Engage in in-depth discussions with clients regarding technical parameters, material requirements, standard compliance, and specific operating conditions. Utilize the ERP system to generate customized requirements documents, ensuring accurate translation of client needs.

2

Drawing Confirmation

Complete drawing design or reverse engineering verification based on CAD/SolidWorks 3D modeling. The final drawing version is locked after joint review and confirmation by both technical teams.

3

Sample Production

Conduct small-batch trial production according to the confirmed drawings, performing comprehensive testing including hydrostatic/pneumatic pressure testing and spectral material analysis. Provide English and Chinese test reports for client verification.

4

Mass Production

Utilize intelligent production lines for standardized operations, and employ the ERP system to monitor production progress and quality data in real time, ensuring consistency between mass-produced products and samples.

5

Strict Final Inspection

Implement final inspection procedures according to ISO 9001 and CE/SIL3 certification requirements, including dimensional accuracy verification, performance testing, and third-party testing (such as SGS/BV) sample verification.

6

Secure Shipping

Employ professional packaging solutions and a logistics tracking system to ensure safe delivery of products to designated locations worldwide, and provide real-time logistics information feedback.

After-sales & Support

01

Warranty Commitment

We offer an extended 18-month/3000-hour warranty (whichever comes first), covering the valve body, seals, and actuator.
02

Parts Service

We maintain a database of wear parts, providing fast supply of original parts (48-hour global delivery) and a library of installation instruction videos.
03

Technical Support

Our 7x24 online technical team provides remote video guidance, on-site installation and commissioning, and regular maintenance training to ensure efficient operation of your equipment throughout its entire lifecycle.

Specialized in product

R&D Capabilities

ABOUT COMPANY

NAVIGATION

PRODUCTS

CONTACT INFO

Specialized in product R&D Capabilities​​​​​​​

ABOUT COMPANY

NAVIGATION

PRODUCTS

CONTACT INFO

Specialized in product

R&D Capabilities